| History of Solid Surface
Solid Surface was conceived in 1963 by a group of engineers and
researchers from the DuPont™ Chemical Company. The recognized
father of Solid Surface is Don Slocum whose idea was to create a
material that would be totally solid all the way through, with a
consistency of color, pattern and void of air bubbles. The surface
had to be non-porous as well as stain, chemical and fire resistant.
Fabrication of the material into a usable working surface had to
be accomplished with standard woodworking tools. He also wanted
a surface hard enough to function as a work surface but at the same
time easily repairable. Finally, it should have a rich and pleasing
'look' to it.
Along with Don’s idea and a lot of hard work, DuPont™
produced its first sheets or Solid Surface in 1964. They called
it Corian® . The company’s first installation of Corian®
counter tops was completed in 1965 with the original patent for
Solid Surface issued October 8, 1968.
Growth of the Solid Surface Industry
"Solid Surface" has become the generic term for a group
of materials that for many years was primarily used for making countertops.
However, because of the unique qualities of Solid Surface, it is
now being fabricated into shower pans, shower and tub walls, floor
tiles, tabletops, cutting boards, cabinet pulls and knobs, cutlery
handles and many other products including artistic sculptures. The
versatility of Solid Surface material makes it ideal for both custom
designing as well as solving "problem" situations.
Currently, there are approximately eight to ten major corporations
and 30 or more minor companies producing thousands of different
types of Solid Surface materials. In much the same way that Kleenex
is used to describe tissue, the name Corian® has been used to
describe Solid Surface materials. However, due to the phenomenal
growth of this industry over the last few years, this is changing
rapidly. The companies are achieving their own identity through
strong marketing campaigns and product sales. A few examples of
the product names in the Solid Surface industry are Avonite®
, Corian® , Formica Solid Surfacing, Fountain Head® , Gibraltar®
, SSV®, Surell®, and Hi-Macs® and Staron®. The list
goes on and on with each product surface having a wide variety of
colors, textures and finishes.
Each of the Solid Surface manufacturers use a different combination
of chemicals to produce their products. However, the recipe for
most Solid Surface materials relies on two main ingredients, natural
mineral filler and a resin binder. Various additives are mixed in
to give the finished product certain desirable characteristics that
are unique to the manufacturer. The mixture is cast in a mold and
cured in a process that results in a sheet of Solid Surface. The
sheets are then sized so that the finished material is easy to transport
to the fabricators and installers.
Why Solid Surface?
Solid Surface vs. Granite:
- Enjoy the rich look and luster of stone with the added advantages
of repairability and easy maintenance.
- Even the largest countertops can be installed with virtually
no seams!
- Nonporous material requires no sealing.
- In most cases, Solid Surface is less expensive than Granite.
- 10-year manufacturer factory warranty on material and installation.
- Solid Surface material can be manipulated into endless shapes
and sizes.
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